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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Wed Mar 21, 2012 7:39 pm 
First Gear
Joined: Wed Jan 12, 2011 11:09 pm
Posts: 77
Location: Northern Idaho
Kimo, there are two options.

Option 1 - I trim the panel so it's the same size as the factory glass and it replaces the glass so that it the sunroof is still functional.

Option 2 - I trim the panel a little large and upon installation you do a little final sanding to fit just the opening. You would then mount the panel to some aluminum angle pieces attached to the roof sheet metal and you effectively remove the entire sunroof assembly - tracks, motors, etc. The installation thread I have in the Body Chassis forum is Option 2 and should have pictures of the install.

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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Wed Mar 21, 2012 7:47 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
I think you can choose whether you want it to function or not. Correct me if I am wrong though.


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Wed Mar 21, 2012 7:57 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
I thought you could choose whether you wanted to have it closed always or be able to function


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Wed Mar 21, 2012 7:59 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
Sorry I my computer wouldn't update my post until after you answered the question


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Wed Mar 21, 2012 8:00 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
Also does anyone else get excited when they see an update on this thread?


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Wed Mar 21, 2012 8:03 pm 
Fifth Gear
Joined: Mon Nov 06, 2006 3:41 am
Posts: 8351
Location: Tenino, WA
I do. That's cool that's it will work either way. The sunroof weighs a ton. I remember holding it basically on my back while I was hunched over inside the car trying to bolt it in place. I though I was going to drop it before I could get it bolted in all the way.


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Wed Mar 21, 2012 9:01 pm 
Third Gear
Joined: Wed Apr 16, 2008 6:05 pm
Posts: 661
Location: Montreal Quebec
ill definitly buy a hood went you get some done, i would consider the sunroof too but at this moment i am rebuilding the whole car so i need to get this done before going into fency stuff, but this look promising good job bro


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Sun Mar 25, 2012 1:07 am 
Knowledgeable
Knowledgeable
Joined: Fri May 09, 2003 10:41 pm
Posts: 1971
Location: Hamilton Ontario Canada
ill take post face hood oem style, trunk with that stupid plastic center molded all one piece carbon & glass replace. that should cut down on some good weight


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Sun Mar 25, 2012 5:02 am 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
Would it be possible to get a trunk garnish that is euro style for euro plates?


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Sun Mar 25, 2012 1:54 pm 
Third Gear
Joined: Wed Apr 16, 2008 6:05 pm
Posts: 661
Location: Montreal Quebec
wont look well, unless you switch the bumper too no?!?


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Sun Mar 25, 2012 2:33 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
Tr but its a start since my goal is to find a bumper too


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Sun Mar 25, 2012 3:30 pm 
Third Gear
Joined: Wed Apr 16, 2008 6:05 pm
Posts: 661
Location: Montreal Quebec
i was thinking at first going to "uk, euro" read end bumper and trunk too, definitely look better, but just to get a part ship here is over price, im so glad were speculating about having some made here, thx to Northwind Composites.
if you menage to get the rear bumper just let us know how much did it cost you.


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Sun Mar 25, 2012 3:36 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
Ill let you know. My sister lives in New Zealand so we are trying to make something work. Or might try to turn the USDM license plate location into something else


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Sun Mar 25, 2012 11:09 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
I would kill for white carbon fiber side skirts


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Mon Mar 26, 2012 12:06 am 
Knowledgeable
Knowledgeable
Joined: Mon Jun 16, 2003 11:20 pm
Posts: 9807
Location: Beverly, MA
Speaking of colored carbon fiber:


http://novorca.com/paddles-2/aleutian-c ... ak-paddle/


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Mon Mar 26, 2012 12:11 am 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
Very cool. That red looks sinister. Would look amazing on a red legacy or that blue on a WRB


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Tue Mar 27, 2012 6:42 pm 
Site Admin
Site Admin
Joined: Tue Oct 15, 2002 11:37 am
Posts: 26948
Location: Houston, Tx
Northwind Composites wrote:
I'm trying hard not to clutter up the Vendor forum. *Mod's, please feel free to clean as necessary, I don't want to disrupt the cleanliness of the BBS.


It's the vendor forum....your a vendor.....clutter away :)

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Josh

surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
1997 Impreza OBS

If you need to get a hold of me please email me rather then pm


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Thu Apr 19, 2012 6:12 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
Still very excited!


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Thu Apr 19, 2012 11:11 pm 
Third Gear
Joined: Wed Apr 16, 2008 6:05 pm
Posts: 661
Location: Montreal Quebec
Who are not hehehe


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Mon May 07, 2012 7:34 pm 
First Gear
Joined: Wed Jan 12, 2011 11:09 pm
Posts: 77
Location: Northern Idaho
Okay, late again on the update, but here it is :).

Four weeks ago I got hit with the plague and lost four days to my couch/bed. The following weekend was a race weekend and I spent Friday morning through Sunday night at the track (I'm president of the local Auto-X club so race weekends are busy...)

Therefore I FINALLY got back into the shop for some solid time two weeks ago and last weekend was good.

So, after scrapping two parts due to incomplete fusion (about 5% didn't wet out) I gave up on that resin and tried resin #3. Resin #3 works great for infusing but it has two 'draw backs' I'm working through. First is that it has a long cure time so I'm currently stuck only curing on the weekends (Fri-Sun) as it's an 8hr 180 deg. F cure. Takes a while to cure but it's a great strong resin and very resilient. Second issue with it is that it is extremely aggressive and my first mold release didn't quite cut it. This resulted in me having to rebuff my mold. So I tried mold release #2 Sat. and it worked great.

All this means that I have a system that's working well, readily available, and I'm back to making parts. Due to the longer cure time I'm limited to about 2-4 parts per weekend off the sunroof mold. I will be making more this up coming weekend but the following weekend is another race weekend.

Because racing has started and my baby is not on the track yet I have been feeling an extreme withdraw from my turbo and working to get it back on the road with all the goodies. Don't know if I'll hit the May 19-20th races, but this is actually good news for you as some of what I'm waiting on is what you are waiting on - hood, skid plate, and rear seat replacement (more news on that one later ;)).

I had 10yds of Kevlar arrive last week that will be getting used for my splash guard/skid plate (not all 10yds will go into my piece leaving extra for production :)). I have the plug in work already and should be pulling the mold this weekend. I will get some pictures posted up when I have something more to show. It'll be a nice smooth splash guard with enough strength to take an Auto-X cone hit and not care. Not full on skid plate, but a good intermediate between skid plate and danty splash guard. I can make these as light or beefy as requested depending on what you may want.

The plug for the post face lift hood is also progressing. I should be finishing it this upcoming weekend if not before.

I have $1400 worth of tooling resins/compounds on the way to make the skid plate, hood, and a 4'x8' caul plate (shinny flat mold). The 1/2hp mixer I needed for the larger molds showed up last week and it's now operational and ready for use.

The window triangles have been coming out 'okay' but I need to make an intensifier for the sharp corners to make sure it's getting compressed correctly. Once I get the intensifier made I can start getting some to Iron Monkey and he's got some great mounting ideas - Thanks Iron!

So, while there hasn't been much getting posted here - things have definitely been moving forward. So hang tight and keep being patient. We'll have some awesome goodies soon :).

Let me know if you have any questions - email is probably your best shot as I haven't been the best at getting on the BBS. As you know though, I am all ears on any thoughts, concerns, or requests.


And just in case anyone was curious, here are a few process pictures.

Image

Bagged and ready to infuse.

Image

Infusing a cool part.

Image

Infusion complete and curing ready to begin.

Image

Parts are beginning to stack up :) *Note that two of those are the scrapped pieces.

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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Mon May 07, 2012 7:44 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
Oh the excitement builds!


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Mon May 07, 2012 10:25 pm 
Third Gear
Joined: Wed Apr 16, 2008 6:05 pm
Posts: 661
Location: Montreal Quebec
yeah so excited at this moment, definitely gonna grab a hood for sure you working on what year exactly 90-92 or 93-94?


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Mon May 07, 2012 10:29 pm 
Third Gear
Joined: Sun Aug 06, 2006 6:25 am
Posts: 702
Location: Littleton, CO
Post face-lift at the moment


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Mon May 07, 2012 11:36 pm 
quasi-mod-o
quasi-mod-o
Joined: Wed May 30, 2007 6:11 am
Posts: 2757
Location: Charlotte, NC
hopefully the pre-face can be made as well. can put me down for one for sure.


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 Post subject: Re: Northwind Composites - Status Update
PostPosted: Mon May 07, 2012 11:42 pm 
Third Gear
Joined: Wed Apr 16, 2008 6:05 pm
Posts: 661
Location: Montreal Quebec
okay i have 94 i guess it will take year or more, in any way i get one for sure, but im just worry if its will reach that point.
this guy look serious, but how many time we have seen ppl pretending working on something and just end up never end their project, just hoping this one will be a successful story


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