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Do it yourself! A Spring or Coilover installation How-To.

Posted: Mon Jun 07, 2004 5:40 am
by alcyone
OK lets get rid of that unsightly fender gap people! Here's what you'll need:

-spring compressors!!
-jack and jack stands (ramps simply won't do! although a lift couldn't hurt.)
-various sockets, and probably an extender
-breaker bar
-ratchet
-possibly a pipe to extend the handle for more torque
-penetrating lubricant/catalyst if you have stubborn bolts.
-19mm Open end/box end wrench
-vise grips
-razor blade
-zip ties? <-- coilover ppl


OK, you've got either the front or the rear of your car on jack stands, and you've removed the appropriate wheels. Remember that the front is an open diff, so loosen the lugs before you jack it up or the wheels will spin! Lets get goin...

1. Clear the brake line from the strut. On an older model impreza or legacy, this means removing a clip, then using a dremel to cut a slot in the bracket that is attatched to the strut, holding the brake line to it:

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If you dremeled, then use pliers to bend back the bracket, freeing the brake line:

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2. Now you're ready to take off the bolts that hold the strut to the lower suspension. This is where we needed the penetrating lube/catalyst. We chose PB Blaster as the preferred Penetrating lube. This also lead to some broken tools and alot of headache on this particular car. Newer models will be much easier.

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The wrench can usually be put so it is braces against the fender wall or the other bolt, and give that breaker bar a good pull.

On the fronts, pay attention to which bolt goes where. You'll notice that the top bolt has a lobe and a washer. I understand this is for alignment adjusting? I dunno, just put it back where it belongs!

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there are two, btw. One on top of the other.

3. Now you can take off the three nuts holding the spring/strut assembly in the car. (no not larry, curly, and moe.) Finding these three bolts is quite easy in the front. In the rear, you'll have to remove the necessary interior panels. For the wagon boys, it's pretty obvious. For the sedan kids, take out your back seat and you'll have access. This is really easy. Just keep figuring out which bolts are holding them in and undo them. Wiggle that sum'bich out and you're ready to continue. This was a legacy wagon, and we had to unscrew the speakers to get to it:

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the nuts:

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Once the three nuts are off the assembly should come out after you wrestle with it a little.

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4. The nut in the center of the strut top is what holds it on. But the strut top is holding the spring in place, so before we take it off you must fasten the spring compressors:

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5. now we can remove the center nut. You can turn it till you're blue in the face, but unless you're holding the middle of the strut you won't get anywhere. Using vise grips, tightly grab the shiny part of the strut that's hidden by the boot. If you're worried about damaging it, use a rag.

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6. Chances are in the intstructions in your springs it tells you to cut the bump stop at a certain place. We cut about half of the bump stop, but we were going with a fairly low suspension.

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7. If you're doin coilover like these ground control ones, place the perch. Clear any debris from the area where it rests, and hopefully you have supplied O-rings to put on first. Get the o-rings in the general vicinity of where they need to be, accounting for the fact that when the perch slides down on them they will move down a bit. These are to prevent rattling.

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On the other hand, if you're doing springs make sure you have the correct front/rear springs and put it on the same way your stock spring was. Make sure it's in position correctly and won't settle any more. This is also a good time to replace the bump stop.

If you're doing coilovers like these, you'll want to zip tie the top piece into place, or it could potentially move from its position.

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8. If you're doing springs, get the spring compressors off of your stock spring and onto this new one. Compress it pretty well so you can get the strut top back on and start the center nut. Use the same method with the vice grips to hold the strut and tighten the nut. Once it's on, remove the spring compressors (carefully. Don't let your finger get crushed.) Here's what ours looks like when it's back together. If you're doing springs, it'll look very much the way it did when it came out, just with a different colored and cleaner spring.

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9. Get the three bolts up back into place and tighten the three nuts, thus holding the whole assembly in place again. Put the two bolts back in, and replace the wheel. Repeat 3x's. Your car will thank you.

Remember that this can throw off your alignment. Give the springs a little time to settle (a week?) and have the alignment checked.

10. Enjoy your newly lowered Legacy!

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Posted: Mon Jun 07, 2004 5:59 am
by BAC5.2
To speed up the settling of the springs, go for a nice drive in a parking lot doing a bunch of turns and braking and accelerating.

Damn good write up though!

Alignment tip: Go to NTB. Right around $60 for a full alignment, but they won't warranty it. Better than the several hundred dollar price that some places are charging.

Posted: Mon Jun 07, 2004 6:27 am
by evolutionmovement
Jeez, my mechanic uses an advanced laser rig for $60.

Steve

Posted: Mon Jun 07, 2004 7:02 am
by 93Leg-c
alcyone, good write-up!

Were you or your car ever in Hawaii? I just noticed the "Waialae Subaru" license plate frame. I passed by that dealership when I was helping out my parents a few months ago.

Posted: Mon Jun 07, 2004 7:06 am
by BAC5.2
Steve - Aren't all alignments done by laser now?

When you lower a car, it's difficult to adjust out for proper alignment, or at least it was on my neighbors SHO.

Posted: Mon Jun 07, 2004 7:43 am
by evolutionmovement
Some guys still have old mechanical rigs, but not all laser units are created equal anyway. My poor mechanic is getting squeezed lately and is trying to keep people coming in so he's got low prices.

Steve

coilovers

Posted: Mon Jun 07, 2004 5:25 pm
by sillyp
anybody know anything about these coilovers on ebay?

http://cgi.ebay.com/ebaymotors/ws/eBayI ... gory=33582

How can they be so cheap?

Posted: Mon Jun 07, 2004 5:30 pm
by BAC5.2
Because they are shitty.

Posted: Mon Jun 07, 2004 5:42 pm
by sillyp
ok, what coilovers would be recomended for rough roads, and how much do they cost? are they all gonna be high spring rates?

Posted: Mon Jun 07, 2004 8:07 pm
by LaureltheQueen
Go to firestone. $160 or something for a lifetime. THat means everytime you have a runin with a curb, or fiddle with your suspension, you take the car in and have it realigned for free

Posted: Mon Jun 07, 2004 9:53 pm
by mTk
With the reputation that firestone has, at least with every person that i know that has gone there.. i wouldn't trust them to inflate my tires.

MK

Posted: Mon Jun 07, 2004 10:07 pm
by Yukonart
mTk wrote:With the reputation that firestone has, at least with every person that i know that has gone there.. i wouldn't trust them to inflate my tires.

MK
You have to find those reputable shops, as with ANY chain.

The one in Woodinville, WA (just a couple miles from me) has proven themselves to be very good with cars, and they've never let me down. Going there in the first place was soley on the recommendation of our friend, Joe. . . who used to work for Firestone as a mechanic and alignment tech. There are only a few in the Puget Sound area that he'd trust, and said that the one near me is one of them. :)

Posted: Mon Jun 07, 2004 10:18 pm
by evolutionmovement
The kind of coil overs it osunds like you're looking for would require serious other upgrades to really get the full use of them. Otherwise, what's the point? They don't come cheap.

Steve

Posted: Mon Jun 07, 2004 10:56 pm
by LaureltheQueen
well, anyone could use the how to for replacing struts of anykind really, as the disassembly of them on the car is the most scary part to deal with if you're not experienced

Posted: Tue Jun 08, 2004 2:04 am
by BADWGN
Hey all, ive recently done this...the only problem i encountered was where you have used vice grips, i also used these, but be very carefull, as u can damage the strut, especially where u have it attached to the strut. when i did my new ones, i just put some protection between the strut and the grips...just a note.

Love u Subaru, who made a tool specially for these :)

Thats a choice Tutorial man, good work :)

Posted: Tue Jun 08, 2004 5:59 am
by Kelly
Shoulda put the vicegrips at the top of the dampener shaft, so if you did mar it, it would never pass through the seal. Or get your hands on an impact gun. But nice write up man.

What kinda coilovers are those?
Spring rates?
Oponions?

Posted: Tue Jun 08, 2004 6:26 am
by LaureltheQueen
or loosen up the nut before you take the strut out...

Posted: Wed Jun 09, 2004 1:30 am
by JasonGrahn
6. Chances are in the intstructions in your springs it tells you to cut the bump stop at a certain place. We cut about half of the bump stop, but we were going with a fairly low suspension.
While this is a fairly good exercise in technical writing, I have to voice that these "coil-overs" aren't exactly the most stable products on the market.

Bumpstops are good. Do not cut them unless you're swapping to a COMPLETE coil-over suspension in which they are no longer "required." http://www.hrsprings.com/site/technical/bumpstop.html

and I must say.. any suspension requiring --zip ties-- to hold it together is money better spent.

Posted: Wed Jun 16, 2004 3:29 am
by jamal
That's great. Thanks.

I plan on replacing at least my struts in the next few weeks. I don't think I'll have the cash to do springs and top mounts, so I'll wait and do those together some other time.

Posted: Fri Jun 18, 2004 3:24 am
by 91White-T
The "top" bolt on the front strut, is used to adjust camber. That's why it's eccentric, so it might be a good idea to mark the original position to keep the same angle. Just a heads up for those who didn;t know! :)