Purge solenoid relocation!
Posted: Thu Aug 26, 2004 5:09 am
The only CEL I had on my '91 Legacy Turbo was for the stupid purge solenoid. So while the engine's out, I was going to replace it.
Even with the engine out, it was a huge pain to get to. Two extensions and a U-joint later, I got the nut off. It was even more of a pain to disconnect the harness. Finally, after cutting the old harness and pulling the pieces out, it was free. But how the heck would I ever get it back in there?
I present to you my first contribution to this forum.
How to relocate the canister purge solenoid from the hot, vibration ridden spot to a spot with easier access.
The old spot for the purge solenoid, passenger side between the intake runners

The new spot, above the rearmost spark plug on the left side, attached to one of the spots where the power steering lines mount to. The hose coming off the solenoid is from the stock position, it is too short but I'm going to buy more line tomorrow and run it to the top of the throttle body

This is the line that leads to the other nipple on the solenoid in the above picture. I'm going to run soft line directly from the charcoal canister to this nipple. I'm pretty sure that this line is isolated, and will be fine if left open, just take up minor space.

This is a closeup of the harness from the solenoid. I pulled it over to here and connected the new connector from the solenoid in.

Even with the engine out, it was a huge pain to get to. Two extensions and a U-joint later, I got the nut off. It was even more of a pain to disconnect the harness. Finally, after cutting the old harness and pulling the pieces out, it was free. But how the heck would I ever get it back in there?
I present to you my first contribution to this forum.

The old spot for the purge solenoid, passenger side between the intake runners

The new spot, above the rearmost spark plug on the left side, attached to one of the spots where the power steering lines mount to. The hose coming off the solenoid is from the stock position, it is too short but I'm going to buy more line tomorrow and run it to the top of the throttle body

This is the line that leads to the other nipple on the solenoid in the above picture. I'm going to run soft line directly from the charcoal canister to this nipple. I'm pretty sure that this line is isolated, and will be fine if left open, just take up minor space.

This is a closeup of the harness from the solenoid. I pulled it over to here and connected the new connector from the solenoid in.
