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rpms dropping while on boost

Posted: Mon Feb 14, 2005 6:27 am
by TurboSubie
I have a stock 94 turbo Legacy, was runing perfect until I took out the resignator box and intstalled a K&N panel filter, took it out..didn't feel like it ran any different. went in and came back out to drive it. The turbo was spooling really loud, has plenty of power and the BOV got pretty loud. ONly problem is that it doesn't like to hold boost for really long at any throttle. taching 4 grand for maybe a second then dropping to two and trying to boost again with the same thing happening again. The n I took it to 5 grand and it jumped down in rpms again. what could be wrong...before it jumps down in rpms it pulls fairly hard. Any help is appreciated. also no Check engine light on.

Posted: Mon Feb 14, 2005 2:19 pm
by Nomake Wan
I could be wrong in this, but you have a 4EAT in that car. The automatic transmission doesn't like to run at high RPMs unless in Power Mode (mashing the pedal to the floor quickly). Usually it'll top out at 4k before shifting up, thus causing the rev drop you're experiencing.

Try using the numbered gears, i.e. start in 1, shift up to 2, shift up to 3, etc. If this rev-drop still happens, then I'm utterly wrong.

But if I'm right, there are ways to make your tranny run more like you want it to. Use the forum's search feature to find posts by "ciper" in the Drivetrain forum. Or check this thread out.

Posted: Mon Feb 14, 2005 2:22 pm
by free5ty1e
do you have a boost gauge? If the line came off that feeds the wastegate, then your turbo is overboosting (20+ psi pretty much immediately), which on a stock car would pull really hard and sound really loud but after 2-3 seconds of 13+ psi your ECU decides you're overboosting and cuts fuel. So it could be the auto tranny thing or it could be fuel cut.

Posted: Mon Feb 14, 2005 2:23 pm
by Nomake Wan
Isn't it an ignition cut?

Posted: Mon Feb 14, 2005 5:06 pm
by free5ty1e
might be, i thought it was fuel. If it isn't, the "fuel cut defend" mod is quite ill-named.

Posted: Mon Feb 14, 2005 5:51 pm
by vrg3
It's fuel cut, not ignition cut.. Dumping raw fuel into a hot catalytic converter is something few carmakers will do.

Both Chris and Nomake Wan's suggestions seem plausible, TurboSubie... You need to tell us more. Are you monitoring boost pressure? Does it do this even when you prevent the transmission from shifting? Does it seem to happen only after 3 seconds of sustained boost?

Posted: Mon Feb 14, 2005 7:27 pm
by TurboSubie
it does it even when I manually shift the gears. I can get the rpms up a little higher than 4 even when I manually shift or when its in drive. it never makes it to redline without doesing the wierd boost cut. I am not monitoring boost, just got the car and haven't had a chance to buy a gauge. hopefully this will give a better clue to what is wrong.

Posted: Mon Feb 14, 2005 7:39 pm
by vrg3
Well, it could be some kind of misfire also.

Does it seem to happen after about 3 seconds of sustained boost? Cuz if it's overboosting that's what you'd see.

My scan tool could help you figure out whether or not it's fuel cut.

Posted: Mon Feb 14, 2005 7:46 pm
by TurboSubie
when I just went out for a test drive, when I got on it I heard a popping from under the hood like a misfire, but it doesn't do this all the time. this is the first I noticed it. I have had a miss on my n/a before. The fact the BOV is so loud (can be heard outside the car) kind of scares me. What is this scan tool you speak of? The fact I put the intake back together took it for a spin and it ran fine, then later it does this. so I don't think a vaccum line popped off. I still need to do a tuneup to this car. The previous owner said he replaced the plugs/ wires recently...but then again who knows if he actually did.

Posted: Mon Feb 14, 2005 7:56 pm
by free5ty1e
The scan tool, along with all kinds of other useful info, can be found at the world-famous website of Mr. V. Just look here:

http://www.graphics.cornell.edu/~v/

You'll be there for a while. It happens :)

Posted: Sun Feb 20, 2005 6:52 am
by TurboSubie
measured boost at the manifold...20 psi...all vaccum lines look good. any other ideas?

Posted: Sun Feb 20, 2005 7:01 am
by vrg3
Woah. That ain't right.

Okay, first thing to do is go pick up a short length of 1/4" vacuum hose and connect the wastegate actuator directly to the nipple on the turbo's compressor outlet. Use good zipties or hose clamps to secure them.

If boost drops down to about 6 psi, then the problem is somewhere in the other boost control vacuum hoses or in the boost control solenoid.

Posted: Sun Feb 20, 2005 7:07 am
by TurboSubie
approx how many feet of this hose do you think i'll need? Im hoping this leads me to the problem.

Posted: Sun Feb 20, 2005 7:08 am
by vrg3
One foot will be more than enough. These two nipples are right next to each other.

Posted: Sun Feb 20, 2005 7:20 am
by TurboSubie
Allright, I will give a shot in the morning. I hope this works. Its frustrating not being about to hit the gas above 4,000 rpms without that turbo launching you. The gas mileage kinda sucks too. really hope this works(fingers crossed)

Thanks,
Eric

Posted: Sun Feb 20, 2005 7:31 am
by vrg3
Not to mention the damage that so much boost can cause to your engine.

Let us know what happens.

Posted: Sun Feb 20, 2005 2:19 pm
by free5ty1e
well, so much uncompensated boost on the stock turbo can cause damage to the engine.

I believe the EJ22T can take over 20 psi of raw pressure. It's just not a good idea without lots of support mods :)

Anyway, with the turbo compressor outlet connected directly to the wastegate you should end up with ~6 psi of boost. With the stock boost control in place (and 93 octane gasoline in the tank) you should be running ~9psi of boost. 20psi means your turbo is spooling unchecked by the wastegate. Something not right in that area...

Posted: Mon Feb 21, 2005 4:19 am
by TurboSubie
Fixed, found the a vaccum line off between the wastegate control and the turbo, right where the little plastic union is. hooked this back up and she's running back to normal. Thanks guys.

Posted: Mon Feb 21, 2005 3:16 pm
by vrg3
That'll do it. =)

Posted: Sat Mar 05, 2005 7:26 am
by TurboSubie
Have another turbo problem. When I hit boost one time it almost sounded like metal on metall so I let off. The next time I went to boost the turbo was REALLY loud...but no boost...it wanted to stall whem boost would hit. It has stalled a few times. did I blow the turbo? or could it be something stupid. I would say the turbo is blown..but woiuldn't it seize up and make no sound at all? The turbo was louder than usual these past few days. It was always sorta loud since ive owned the car the..sorta like a mid pitched whistle...now all you hear is air...like someone using a hairdryer..

Posted: Sat Mar 05, 2005 4:01 pm
by vrg3
It's hard to judge just from that description... Can you describe the metal-on-metal sound some more?

As the turbo's bearings start to go bad, the turbo does get louder and louder. I hope not, but it's possible the all that overspeeding of the turbo hurt the bearings.

It's also possible that you just have a boost leak. Maybe a hose popped off or something? Or maybe all that pressure created a crack in the plastic tube between the compressor and throttle?

Posted: Sun Mar 06, 2005 3:36 am
by TurboSubie
Its a reall wierd sound, its not a metal on metal sound anymore..it was only one time...then it stopped getting boost. It is possible a hose popped off. I will have to check tommorrow. Will a blown turbo make any noise at all..this one almost sounds like a giant air leak. like a real loud shhhhhhhhh sound.

Posted: Sun Mar 06, 2005 3:43 am
by vrg3
If it sounds like a giant air leak, I'd say there's a good chance it is a giant air leak. The unlimited boost you were running is a lot more than this stuff was built for.

I don't know exactly what a "blown" turbo sounds like. I would imagine that depending on how it blew it could sound like different things.

Posted: Sun Mar 06, 2005 7:34 pm
by TurboSubie
I am now getting large amounts of carbon buildup in the muffler tips..I mean alot. I'll clean them and a mile down the road...its covered again..

Posted: Sun Mar 06, 2005 11:09 pm
by vrg3
...almost as if you were running overly rich...