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Replace head bolts?

Posted: Sun Aug 02, 2009 3:54 pm
by 94.GT.Wagon
The downloaded factory service manual I'm using doesn't say anything about replacing the head bolts (I'm replacing head gaskets on '97 ej25d) but when I was comparing part prices online, Napa's site says that replacing the bolts it recommended. I'm sure some of you guys have gone both routes, what's your recommedation?

Posted: Sun Aug 02, 2009 5:07 pm
by douglas vincent
Napa sells head bolts.......

Never replaced them, never had a problem....

Posted: Sun Aug 02, 2009 6:17 pm
by Xander_X
you should always replace head bolts when you remove the heads / a head. Head bolts are designed to stretch when you tighten them down. They do this to make sure that you get a perfect seal. They retain this shape after this. So you need new ones so you can make sure you have a good seal. Now that said, it is not uncommon that people reuse them and a large percentage of those people have no problems because sometime they have a little bit more they can stretch. Now THAT said ... do you want to take the chance?

Posted: Sun Aug 02, 2009 7:13 pm
by SLODRIVE
Xander_X wrote:you should always replace head bolts when you remove the heads / a head. Head bolts are designed to stretch when you tighten them down. They do this to make sure that you get a perfect seal. They retain this shape after this. So you need new ones so you can make sure you have a good seal. Now that said, it is not uncommon that people reuse them and a large percentage of those people have no problems because sometime they have a little bit more they can stretch. Now THAT said ... do you want to take the chance?
Not necessarily true , not at all. Some vehicles' head bolts are indeed "torque-to-yield" and must be replaced every time...but many, many vehicles (including EJ22s and ALL old-school V8s) use high-strength fasteners that do not appreciably stretch at all, and can be reused without any problems whatsoever, provided of course the threads are still good, hasn't corroded, etc.

Posted: Sun Aug 02, 2009 7:58 pm
by gijonas
X2 dont replace them.Our head bolts are good for like 10 rebuilds.

Posted: Sun Aug 02, 2009 9:00 pm
by Xander_X
fair enough. I'm used to rebuilding Honda's and Toyota's. I'm still fairely new to the world of Subaru but definitely sold.

Posted: Sun Aug 02, 2009 9:40 pm
by evolutionmovement
If Doug hasn't had a problem with the frequency he pulls heads, then anyone should be fine.

Posted: Sun Aug 02, 2009 10:42 pm
by 94.GT.Wagon
Thanks fellas.

Posted: Sun Aug 02, 2009 11:13 pm
by kimokalihi
I too was wondering this and at the price of new OEM headbolts or ARP I would certainly take that risk by reusing them vs paying out the ass for new ones every time.

Posted: Mon Aug 03, 2009 7:05 pm
by Legacy777
Yeah I reused my head bolts as well. Talking with CCR engines, they reuse head bolts as well. However, do have a slightly different torquing procedure.

Posted: Mon Aug 03, 2009 7:12 pm
by gijonas
However, do have a slightly different torquing procedure.
You mean something different than the rediculous voodoo torque dance we all follow from the FSM?

Posted: Mon Aug 03, 2009 7:15 pm
by Legacy777
gijonas wrote:
However, do have a slightly different torquing procedure.
You mean something different than the rediculous voodoo torque dance we all follow from the FSM?
Yes. I don't recall what it is though.