Power Steering pump

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georryan
Fourth Gear
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Power Steering pump

Post by georryan »

So that little rubber hose that goes from the hard line to the power steering pump resevoir is leaking. What is the easiest and cleanest way to change that thing?

-Ryan
91 Pearl White Sport Sedan
04 Java Black Pearl Forester XT
2014 Volvo S60 T5
18 KTM 1290 Adventure S

87 Grey GL-10 Sedan (so long old buddy) - donated
97 Toyota 4Runner SR5 - sold
2002 BMW r1150rt-p - sold
2004 BMW r1200ST - sold
2016 BMW r1200RS - sold
vrg3
Vikash
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Post by vrg3 »

I think it would go something like this:

Wipe the cap and top of the reservoir with a clean rag.

Remove the cap and then pull out the little strainer that protects the reservoir from crud falling in it.

Take a turkey baster or large syringe and use it to transfer all the fluid out of the reservoir.

Undo the bolts holding the hard lines to the passenger side of the intake manifold. I believe they have 10mm heads.

Use pliers to squeeze the clamps on that hose and move them out of the way.

Pull the hose off. I think you can do this without undoing the high-pressure fitting (the one towards the front of the pump).

Replace the hose with a new piece of power steering hose.

Put the clamps back on, bolt the lines back to the manifold, put the strainer back in, and fill the reservoir with fluid.

Start the car and check for leaks.

Burp air out of the system by slowly turning the steering wheel all the way to the lock, holding it for a second, and then slowly turning it all the way to the other lock and holding it for a second. Repeat a couple of times.

Top off the fluid if necessary, and put the cap back on.

So... the big question is: where do you get a replacement for that piece of hose? A dealer could get you a replacement for probably around ten bucks, but if you can figure out the diameter an auto parts store may have bulk hydraulic hose that would work.
"Just reading vrg3's convoluted, information-packed posts made me feel better all over again." -- subyluvr2212
georryan
Fourth Gear
Posts: 2097
Joined: Thu Oct 17, 2002 1:39 am
Location: USA Bellingham WA

Post by georryan »

Well that doesn't sound too bad. Hopefully the two hard lines (the one going to the pump and the one going to the resevoir) can be seperated once I disconnect them from the intake manifold. It may be hard to get that hose off otherwise.

What is the strength of most hydraulic hoses? What other hoses could I put in it's place? (aka fuel hose?)
91 Pearl White Sport Sedan
04 Java Black Pearl Forester XT
2014 Volvo S60 T5
18 KTM 1290 Adventure S

87 Grey GL-10 Sedan (so long old buddy) - donated
97 Toyota 4Runner SR5 - sold
2002 BMW r1150rt-p - sold
2004 BMW r1200ST - sold
2016 BMW r1200RS - sold
vrg3
Vikash
Posts: 12517
Joined: Sun Nov 03, 2002 2:13 am
Location: USA, OH, Cleveland (sometimes visiting DC though)
Contact:

Post by vrg3 »

I don't know, but I wouldn't use fuel hose. I would say to definitely use power steering hose or some other hose specified for hydraulics.

Actually, I just took a look at Gates' web site and it looks like what you need is 3 inches of 3/8" power steering hose. I would expect any auto parts store to have some; they may insist on selling you a full foot or two or three though.
"Just reading vrg3's convoluted, information-packed posts made me feel better all over again." -- subyluvr2212
georryan
Fourth Gear
Posts: 2097
Joined: Thu Oct 17, 2002 1:39 am
Location: USA Bellingham WA

Post by georryan »

Thanks Vikash!

What is Gates' website? It is not familiar to me.
91 Pearl White Sport Sedan
04 Java Black Pearl Forester XT
2014 Volvo S60 T5
18 KTM 1290 Adventure S

87 Grey GL-10 Sedan (so long old buddy) - donated
97 Toyota 4Runner SR5 - sold
2002 BMW r1150rt-p - sold
2004 BMW r1200ST - sold
2016 BMW r1200RS - sold
vrg3
Vikash
Posts: 12517
Joined: Sun Nov 03, 2002 2:13 am
Location: USA, OH, Cleveland (sometimes visiting DC though)
Contact:

Post by vrg3 »

Gates is a rubber parts manufacturer with a great online catalog:

http://www.gates.com/part_locator/index ... on_id=3002
"Just reading vrg3's convoluted, information-packed posts made me feel better all over again." -- subyluvr2212
georryan
Fourth Gear
Posts: 2097
Joined: Thu Oct 17, 2002 1:39 am
Location: USA Bellingham WA

Post by georryan »

Well, I dropped in to Reibes and the lady told me to just pocket the hose. :)

I was able to replace it fairly quickly without incident. Now, if only the exhaust shop can finish fabricating the cat I got from them I'll be good to go.

-Ryan
91 Pearl White Sport Sedan
04 Java Black Pearl Forester XT
2014 Volvo S60 T5
18 KTM 1290 Adventure S

87 Grey GL-10 Sedan (so long old buddy) - donated
97 Toyota 4Runner SR5 - sold
2002 BMW r1150rt-p - sold
2004 BMW r1200ST - sold
2016 BMW r1200RS - sold
vrg3
Vikash
Posts: 12517
Joined: Sun Nov 03, 2002 2:13 am
Location: USA, OH, Cleveland (sometimes visiting DC though)
Contact:

Post by vrg3 »

Noice.
"Just reading vrg3's convoluted, information-packed posts made me feel better all over again." -- subyluvr2212
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