MBC not controlling boost!! plz hlp
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Millertime
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MBC not controlling boost!! plz hlp
I installed my TurboXS MBC a little while ago and for some reason, I can't get it to actually adjust the pressure. My car wants to keep running at near 15 psi !! I could have been smoking crack when I installed it....but it seemed pretty cut and dry!
If I did something way wrong....please help! I am driving it still, but keeping the boost down.
Thanks in advance
If I did something way wrong....please help! I am driving it still, but keeping the boost down.
Thanks in advance
MillerTime
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Millertime
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Oops...figured it out
I feel pretty stupid....I accidentally disconnected the hose to my wastegate.....one of the techs at my Subaru store pointed that out to me this morning.... 
MillerTime
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Millertime
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If you disconnect the wastegate hose it will not boost past what the spring is rated for. It's been most people's experience, and mine, that the stock turbo's spring will open at somewhere around 6.5PSI.
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free5ty1e
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No, if you disconnect the wastegate hose the wastegate actuator will not see any pressure and therefore stay closed, allowing maximum turbo boost.
If you connect the turbo directly to the wastegate actuator, you will get wastegate spring pressure.
If you connect the turbo directly to the wastegate actuator, you will get wastegate spring pressure.
-Chris
91SS 4EAT stock, 200k mi
91SS 5MT rebuilt engine waiting for a shell
93TW 4EAT, Forester lift, 3" TBE, 11psi, 200k mi
94SS 5MT4.11+rLSD 311k km: RobTune550,TD05-16g @ 18psi,FMIC,3"TBE,Forester lift
91SS 4EAT stock, 200k mi
91SS 5MT rebuilt engine waiting for a shell
93TW 4EAT, Forester lift, 3" TBE, 11psi, 200k mi
94SS 5MT4.11+rLSD 311k km: RobTune550,TD05-16g @ 18psi,FMIC,3"TBE,Forester lift
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rallysam
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That doesn't seem right to me, Dave. If you disconnect the hose, it should boost very high. The whole wastegate system is on the exhaust side of the turbo, so it wouldn't know anything about what boost you're hitting without a hose coming in from somewhere on the compressor side or intake manifold.
To run wastegate boost, you'd have to hook the hose direct from the turbo compressor to the waste gate. That's probably what you're thinking.
or am I smoking it?
To run wastegate boost, you'd have to hook the hose direct from the turbo compressor to the waste gate. That's probably what you're thinking.
or am I smoking it?
Last edited by rallysam on Mon Aug 14, 2006 2:51 pm, edited 1 time in total.
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'91 Legacy Turbo 5MT - mothballed
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Millertime
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It hit near 16 psi....it sounded cool, spooled fast, and sounded like it had a BOV! lol but had a fuel cut at like 4k rpms or even sooner. I gotter figured out, and I'm running something to the tune of 11. It is cutting at anything above 11.
Another question...why will it boost slightly higher sometimes. Even before the MBC it would hit near 9 psi!! So in that aspect, tuning in the exact boost pressure is becoming REALLY difficult.
(I heart boost, but she's so damn picky!)
Another question...why will it boost slightly higher sometimes. Even before the MBC it would hit near 9 psi!! So in that aspect, tuning in the exact boost pressure is becoming REALLY difficult.
(I heart boost, but she's so damn picky!)
MillerTime
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The wastegate has a spring in it. This is probably a failsafe, should the electronic controller fail. The spring will hold the wastegate shut till about 6.5PSI, then it'll open up from pure mechanical and pneumatic pressure. A boost controller simply applies vacuum to the wastegate actuator to keep it closed.
I've done this, others have done this, and it's not overboosted. By default, the wastegate will open at any given pressure, not stay shut, because it opens outwards.
Wastegate and boost controller info is available at wikipedia:
http://en.wikipedia.org/wiki/Wastegate
http://en.wikipedia.org/wiki/Boost_controller
I've done this, others have done this, and it's not overboosted. By default, the wastegate will open at any given pressure, not stay shut, because it opens outwards.
Wastegate and boost controller info is available at wikipedia:
http://en.wikipedia.org/wiki/Wastegate
http://en.wikipedia.org/wiki/Boost_controller
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free5ty1e
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Huh... You're saying that the pressure in the turbine / hot side of the turbo will force the wastegate spring open? That's never happened to me... with the wastegate actuator seeing no boost (a hose coming off in the boost control assembly somewheres) my stock VF11 quickly spooled up to 21 PSI in 1st gear, and when I saw that I did not try the other gears - I pulled over, found the hose, and zip-tied it in place.
Has anyone else had the wastegate open from turbine pressure somehow?? I can't see how this would happen, as the pressure from the turbine side would tend to keep the wastegate shut -- helping the spring in the actuator, not forcing against it.
Does not compute.
BTW, the stock boost control system fails in such a way that a 0% PWM (a blown unit would put this out, basically a ground signal) or no control whatsoever keeps the pathway between the turbo compressor and the wastegate actuator completely open. It takes current to close the solenoid, not to open it. And this is only a failsafe if none of the hoses are blown off -- without boost at the wastegate actuator, the ECU has a failsafe - it's what we're bypassing with the FCD.
Has anyone else had the wastegate open from turbine pressure somehow?? I can't see how this would happen, as the pressure from the turbine side would tend to keep the wastegate shut -- helping the spring in the actuator, not forcing against it.
Does not compute.
BTW, the stock boost control system fails in such a way that a 0% PWM (a blown unit would put this out, basically a ground signal) or no control whatsoever keeps the pathway between the turbo compressor and the wastegate actuator completely open. It takes current to close the solenoid, not to open it. And this is only a failsafe if none of the hoses are blown off -- without boost at the wastegate actuator, the ECU has a failsafe - it's what we're bypassing with the FCD.
-Chris
91SS 4EAT stock, 200k mi
91SS 5MT rebuilt engine waiting for a shell
93TW 4EAT, Forester lift, 3" TBE, 11psi, 200k mi
94SS 5MT4.11+rLSD 311k km: RobTune550,TD05-16g @ 18psi,FMIC,3"TBE,Forester lift
91SS 4EAT stock, 200k mi
91SS 5MT rebuilt engine waiting for a shell
93TW 4EAT, Forester lift, 3" TBE, 11psi, 200k mi
94SS 5MT4.11+rLSD 311k km: RobTune550,TD05-16g @ 18psi,FMIC,3"TBE,Forester lift
The wastegate opens downstream of the flow of the exhaust, not upstream. The wastegate spring holds the wastegate closed, against the flow:

If the spring fails, or there's no boost control, there should be little boost, not high boost.
With my AVC-R, if I turned off boost control, I'd get about .5BAR, not 1.5BAR.

If the spring fails, or there's no boost control, there should be little boost, not high boost.
With my AVC-R, if I turned off boost control, I'd get about .5BAR, not 1.5BAR.
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Dave is correct. The spring is designed to hold a certain amount of force/boost. What the wastegate actuator solenoid does is cycle back and forth between intake vacuum & boost to regulate the pressure that the wastegate actuator sees.
Josh
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rallysam
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The portion posted by L777 is correct.
The part where Dave is wrong is that the wastegate is opened and controlled by compressor pressure coming in from a tube to fight that spring. The exhaust pressure hitting the wastegate has nothing to do with it.
The part where Dave is wrong is that the wastegate is opened and controlled by compressor pressure coming in from a tube to fight that spring. The exhaust pressure hitting the wastegate has nothing to do with it.
'00 Impr RS - sold
'91 Legacy Turbo 5MT - mothballed
13psi, TurboXS TBE, WRX IC, Hallman MBC, TurboXS FCD, KYB AGX, Phil's STI seat, SPT short shifter, David Carter hood, Zeitronix widebandO2, Kuhmo rally tires, STI IC spray, thanks:gearboxtech.com
'91 Legacy Turbo 5MT - mothballed
13psi, TurboXS TBE, WRX IC, Hallman MBC, TurboXS FCD, KYB AGX, Phil's STI seat, SPT short shifter, David Carter hood, Zeitronix widebandO2, Kuhmo rally tires, STI IC spray, thanks:gearboxtech.com
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free5ty1e
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Exactly... its not turbine pressure it's compressor pressure and it has to be hooked up or it overboosts.
Man are you guys trying to confuse me or what?
Dave and Josh - go pull the hose from your wastegate actuator, leave it off, and go for a WOT run. Then come back here and tell me you didn't overboost.
Edit:
I mean... if turbos were failsafe with internal wastegates and no external connections to an actuator.... then what the hell did Subaru make so certain that the ECU kills fuel if the MAP sensor sees too much boost? What scenario were the engineers at SOA possibly trying to avoid, if not open wastegate actuator / overboost? Why do we need an FCD to run more than ~13 psi? Answer please if you still hold your stance on this issue by this point.
Maybe you're talking about a different turbo. I've never seen one set up to let the turbine pressure alone push the wastegate open from the inside. The boost is controlled by ONLY boost, vaccuum has nothing to do with it. With no pressure acting on the wastegate actuator, the gate stays closed tight - from the wastegate actuator spring alone. When boost presses on the actuator and overcomes the spring pressure (from the COMPRESSOR side), it opens. To prevent this from opening too early, boost controllers limit the amount of pressure allowed through to push on the actuator.
No respect, I get no respect
Man are you guys trying to confuse me or what?
Dave and Josh - go pull the hose from your wastegate actuator, leave it off, and go for a WOT run. Then come back here and tell me you didn't overboost.
Edit:
I mean... if turbos were failsafe with internal wastegates and no external connections to an actuator.... then what the hell did Subaru make so certain that the ECU kills fuel if the MAP sensor sees too much boost? What scenario were the engineers at SOA possibly trying to avoid, if not open wastegate actuator / overboost? Why do we need an FCD to run more than ~13 psi? Answer please if you still hold your stance on this issue by this point.
Maybe you're talking about a different turbo. I've never seen one set up to let the turbine pressure alone push the wastegate open from the inside. The boost is controlled by ONLY boost, vaccuum has nothing to do with it. With no pressure acting on the wastegate actuator, the gate stays closed tight - from the wastegate actuator spring alone. When boost presses on the actuator and overcomes the spring pressure (from the COMPRESSOR side), it opens. To prevent this from opening too early, boost controllers limit the amount of pressure allowed through to push on the actuator.
No respect, I get no respect
Last edited by free5ty1e on Tue Aug 15, 2006 3:13 pm, edited 2 times in total.
-Chris
91SS 4EAT stock, 200k mi
91SS 5MT rebuilt engine waiting for a shell
93TW 4EAT, Forester lift, 3" TBE, 11psi, 200k mi
94SS 5MT4.11+rLSD 311k km: RobTune550,TD05-16g @ 18psi,FMIC,3"TBE,Forester lift
91SS 4EAT stock, 200k mi
91SS 5MT rebuilt engine waiting for a shell
93TW 4EAT, Forester lift, 3" TBE, 11psi, 200k mi
94SS 5MT4.11+rLSD 311k km: RobTune550,TD05-16g @ 18psi,FMIC,3"TBE,Forester lift
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free5ty1e
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Okay. We're not talking about "disabling" or "turning off" boost control - that should result in the minimum boost level, which is what would happen if you removed power to the stock control solenoid.DLC wrote:With my AVC-R, if I turned off boost control, I'd get about .5BAR, not 1.5BAR.
We're talking about not having boost control at all. Uncontrolled boost. As in, you blew a hose somewhere between wastegate actuator and turbo compressor. I guarantee you will overboost in this scenario.
-Chris
91SS 4EAT stock, 200k mi
91SS 5MT rebuilt engine waiting for a shell
93TW 4EAT, Forester lift, 3" TBE, 11psi, 200k mi
94SS 5MT4.11+rLSD 311k km: RobTune550,TD05-16g @ 18psi,FMIC,3"TBE,Forester lift
91SS 4EAT stock, 200k mi
91SS 5MT rebuilt engine waiting for a shell
93TW 4EAT, Forester lift, 3" TBE, 11psi, 200k mi
94SS 5MT4.11+rLSD 311k km: RobTune550,TD05-16g @ 18psi,FMIC,3"TBE,Forester lift
I'd love to....but the mother f@#$ing piece of shit isn't running....free5ty1e wrote:Dave and Josh - go pull the hose from your wastegate actuator, leave it off, and go for a WOT run. Then come back here and tell me you didn't overboost.
Josh
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
I'd love to...but I don't have a turbo 
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