I just picked up this car 2 weeks ago with intent to fix and drive daily but with an unexpected problem I am forced to sell.
Crankshaft threads are stripped. I don't plan on tearing the engine apart to replace it.
I MAY end up keeping it throughout the winter with plans to to either drop a new engine in or part it out.
Info
White Exterior/Grey Interior
118,xxx miles
Previous owner claims: Auto Tranny and Turbo are rebuilt
Interior in decent shape
Passenger side in great condition.
Relatively new tires
Driver's side front and rear fender damage.
Will post more info and pics to come soon.
FS: 92 Legacy SS
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FS: 92 Legacy SS
92 Legacy SS 4eat - looking for a 5spd tranny swap
In search of Touring Wagon. P
In search of Touring Wagon. P
do what I did. My crank bolt broke off in the end of the crank due to some jackass using globs of loctite.
Use a large bolt, bevel the top of it, and weld it to the crank, and use it as a stud.

Good judgment comes from experience, and often experience comes from bad judgment.
1998 VW GTi VR6 5MT (SOLD)
1992 SS 4EAT Winestone (minus 2 gears/SOLD)
1994 TW 4EAT Quicksilver (blown up/SOLD)
2007 Legacy SE 5MT Satin White Pearl (Mine now :))
1998 VW GTi VR6 5MT (SOLD)
1992 SS 4EAT Winestone (minus 2 gears/SOLD)
1994 TW 4EAT Quicksilver (blown up/SOLD)
2007 Legacy SE 5MT Satin White Pearl (Mine now :))
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Thanks for your input. I think I might go that route but am having trouble visualizing exactly what you did. Mind doing a quick sketch in MS Paint of how you used the bolt?
Just to clarify the problem..
After finishing a timing belt job, I try to install the crankshaft bolt it and it starts stripping. I got another bolt and it did the same thing so the threads inside the crankshaft are toast.
Just to clarify the problem..
After finishing a timing belt job, I try to install the crankshaft bolt it and it starts stripping. I got another bolt and it did the same thing so the threads inside the crankshaft are toast.
92 Legacy SS 4eat - looking for a 5spd tranny swap
In search of Touring Wagon. P
In search of Touring Wagon. P
sounds like he cut the head off the original bolt or a longer one of the same thread, put a shoulder on it for threadability, and threaded it into the crank then welded it.
But I'd only consider welding as a last resort. try to helicoil it(though it is really hard metal) or get a threaded sleeve for a slightly smaller bolt that requires minimal drilling to the crank and weld or epoxy it in, being careful with your torque and using red loctite.
if you do any welding on the crank might be a good idea to cover the little bit with soaking wet rags to prevent heat transfer to the rest of the crank and to replace the crank seal.
But I'd only consider welding as a last resort. try to helicoil it(though it is really hard metal) or get a threaded sleeve for a slightly smaller bolt that requires minimal drilling to the crank and weld or epoxy it in, being careful with your torque and using red loctite.
if you do any welding on the crank might be a good idea to cover the little bit with soaking wet rags to prevent heat transfer to the rest of the crank and to replace the crank seal.
1994 Touring Wagon: ruby mica, 5mt swapped
if you look at the end of your crank, you will see it has a bit of a bevel to it. get a bolt where the head of the bolt is as wide as the largest part of the bevel. put the bolt in a drill(grab by threads) grind it against a grinding wheel at an angle until the bolt head is like a cone shape, so it matches the shape of the end of the crank. then hold it really steady in the end of the crank, then weld around it to secure it to the crank. make sure to tack weld on opposing sides of the crank, so as not to make it off-center. Also replace the crank seal as this may damage it.
Too much? take it to a reputable auto/fabrication/welding shop.

Good judgment comes from experience, and often experience comes from bad judgment.
1998 VW GTi VR6 5MT (SOLD)
1992 SS 4EAT Winestone (minus 2 gears/SOLD)
1994 TW 4EAT Quicksilver (blown up/SOLD)
2007 Legacy SE 5MT Satin White Pearl (Mine now :))
1998 VW GTi VR6 5MT (SOLD)
1992 SS 4EAT Winestone (minus 2 gears/SOLD)
1994 TW 4EAT Quicksilver (blown up/SOLD)
2007 Legacy SE 5MT Satin White Pearl (Mine now :))
Very crude/quick drawing, but you get the point. I'm going to bed........good night, and good luck


Good judgment comes from experience, and often experience comes from bad judgment.
1998 VW GTi VR6 5MT (SOLD)
1992 SS 4EAT Winestone (minus 2 gears/SOLD)
1994 TW 4EAT Quicksilver (blown up/SOLD)
2007 Legacy SE 5MT Satin White Pearl (Mine now :))
1998 VW GTi VR6 5MT (SOLD)
1992 SS 4EAT Winestone (minus 2 gears/SOLD)
1994 TW 4EAT Quicksilver (blown up/SOLD)
2007 Legacy SE 5MT Satin White Pearl (Mine now :))
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- In Neutral
- Posts: 34
- Joined: Thu May 17, 2007 11:30 pm
- Location: Park City, UT
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- In Neutral
- Posts: 34
- Joined: Thu May 17, 2007 11:30 pm
- Location: Park City, UT
thanks for the advice. I'm going to go the helicoil route first and if that doesn't work out I may end up trying the welding option.
Does anyone know the correct size of Helicoil (crankshaft bolt thread pitch/size)?
Thanks
Does anyone know the correct size of Helicoil (crankshaft bolt thread pitch/size)?
Thanks
92 Legacy SS 4eat - looking for a 5spd tranny swap
In search of Touring Wagon. P
In search of Touring Wagon. P