Devan's 91 SS Updated Last Page

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livestrong14
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Devan's 91 SS Updated Last Page

Post by livestrong14 »

The Story:


My name is Devan Daugherty. I am a 17 year old junior at Kuna High School in Kuna, Idaho. I am the proud owner of a 1991 Subaru Legacy Sport Sedan. I came to love Subaru's back in 2004 at the age of 14. My father, Dale Daugherty gave me this car to be a safe, fun, and reliable car for my up coming high school years. Little did we know that this car would end up being not only my pride and joy, but also the flagship for his new business.

My dad purchased this car back in 2003 at a local auto auction for $300. At the time it arrived at our shop it was covered in mold, and had a blown automatic transmission. We were very new to Subaru's at this point and knew nothing of this car's many capabilities. I had been a fan of Subaru's dominance in the WRC for years before we started modding my Legacy. My dad I were lucky enough to attend a Rallycross at the Washington County Fairgrounds setup by Oregon Rally Group in June 2005. That is where we had the privilege of meeting Kelly Gibner formerly of RalliTEK Subaru Performance. Kelly told me about the forum legacycentral.org and said that was the place to look and see that the rest of the world is doing with these forgotten rally rebels.

Several months and a few dollars later we came across a JDM EJ20G taken out of a JDM Legacy RS touring wagon. A few months after that we came across a JDM 4:44 5-speed transmission taken from a Legacy GT Spec-B. In the summer of 2006 we started the tear down of the legacy in its stock form. First to go was the worn out 2.2T SOHC engine. That has been a pretty controversial decision amongst the Legacy Turbo community, but with our lack of time, we decided to do a straight up swap. now equipped with a DOHC turbocharged and intercooled motor, it was ready for its maiden voyage amongst the rest of the modded Subaru's seen throughout the northwest.

Since the spring of 2006 I have been competing in Autocross and Drag racing events in my hometown of Kuna, Idaho, as well as raced at PIR in Portland. This car has made quite an impression amongst my fellow high school drag team here in Idaho. The car has undergone many suspension, drivetrain, braking, and cosmetic upgrades over the last year or two. I still have many dreams and aspirations for this project.

This was all built by my dad and I, the father and son team at Northwest Subaru Service in Portland, Oregon. It has been a fun ride that will probably never end. I am glad that I got the chance to share my car's journey with you all. We have come this far with the car. I believe it is tome to share my project with the rest of the world. Thanks for reading.



Mod List


Engine/Performance

2.2L Closed Deck Short Block with factory piston oil squirters
JDM Legacy RS EJ20G Heads
JDM IHI VF8 Turbo
Legacy RS Air/Water Intercooler
Custom Frontmounted Heat-Exchanger for AWIC
Bosch Electric Water pump for AWIC
GPMoto 3" Stainless Downpipe
Magnaflow 3" Cat-Back
Manual FCD
RalliTEK Perfect Power SMT6
TurboXS MBC
TurboXS BOV
Walbro 255cl Fuel Pump
HKS Super Mega Flow Intake
JECS MAF
STi Up-Pipe
Diamond Coil-Pack


Transmission/Drivetrain Performance

JDM Legacy GT Spec-B 4.44 tranny swap
4:44 Clutch Type Limited Slip Rear Differential
'04 WRX Flywheel
Excedy Stage 1 WRX clutch
'98 Forester Hydro Clutch Master Cylinder
'98 Forester Hydro Clutch and Pedal Assembly
'03 WRX Shifter Linkage
B&M WRX Short Throw Shifter
PERRIN Shifter Bushings
Group N Motor Mounts
Group N Tranny Mount
Group N Pitch Damper
RalliTEK Exhaust Hangers
Whiteline Steering Rack Bushings


Exterior

Body Color Door Handles, Mirrors, and Hoodscoop
Custom Pillarless Grill
EVO 8 Grill Mesh
Custom Amberless Cleared Tail Lights
JDM Glass Headlights with City Lights
EDM Sidemarkers
Sylvania Silverstar Bulbs
Hella Supertones
Pinstripes removed
Blacked Out Subaru and Legacy Badge
Blacked Out Trim


Interior

Satin Black Interior Panels
Custom Dark Grey Suede Headliner
Custom Graphite Door Cards
'93 SS Factory Black Carpet
JDM Legacy GT Spec-B Steering Wheel
Autometer Ultra-Lite Boost/Oil Pressure Gauges
'01 RS Black Front and Rear seats
Greddy Counterweight Shiftknob
Black/Red Stitched Suede Shift Boot
Type RA Style Red Needle Gauges
Sony XPLOD Head Unit
Pioneer Speakers


Suspension/Wheels/Tires

KYB AGX Gas Adjust Shocks
Whiteline Flat Out Springs
Whiteline 22MM Front Swaybar
Whiteline Heavy Duty Front Endlinks
Whiteline 20/24MM Adj. Rear Swaybar
Whiteline Heavy Duty Adj. Rear Droplinks
Whiteline Front Strut Tower Bar
Whiteline Rear Subframe Lock Bolts
CUSCO Rear Strut Tower Bar
SimplySubie Rear Strut Support Bar
SimplySubie Fender Braces
Megan Racing Underbody H-Brace
'05 WRX Wheels Painted Obsidian Black Pearl
Work Racing Red Lugnuts
205/55/16 Hankook Ventus RS-2 Rubber


Brakes

Front:
'04 WRX Calipers
Agency Power Stainless Brake Lines
Brembo Slotted Vented Rotors
Metal Master Ceramic Pads

Rear:
Agency Power Stainless Brake Lines
Vented Rear Rotors
Ceramic Pads
ATE Superblue Brake Fluid

Waiting on:

Whiteline Anti-Lift Kit
Whiteline RCA Kit
Ground Control Adj. Coilover Springs



The Car:

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Vid of new engine start up!

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Went to PRE while over Spring Break to see how the car was coming along. Tuned at a conservative 16psi. Quite happy with the numbers! Enough power for me at the moment!

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Video!
http://www.youtube.com/watch?v=LWzdDpFjh14


226 WHP 268 WTQ!
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Last edited by livestrong14 on Sat Oct 31, 2009 11:18 pm, edited 9 times in total.
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
stipro
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Location: Calgary, Canada

Post by stipro »

Hey let me know how this all works out, I have the same list of engine parts in my garage at the moment. 440cc injectors I presume?
1994 ABM Sport Sedan-Not stock
1990 L series/turbo-Rally project
livestrong14
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Post by livestrong14 »

Yep! Good ol Greytops
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
livestrong14
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Posts: 1517
Joined: Mon Oct 10, 2005 8:25 pm
Location: Portland, Oregon/ Boise, Idaho
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Post by livestrong14 »

Edited first post
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
livestrong14
Fourth Gear
Posts: 1517
Joined: Mon Oct 10, 2005 8:25 pm
Location: Portland, Oregon/ Boise, Idaho
Contact:

Post by livestrong14 »

Coilovers being made right now!

Should have them within a few weeks =)

Image
Last edited by livestrong14 on Tue Apr 29, 2008 11:38 pm, edited 1 time in total.
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
livestrong14
Fourth Gear
Posts: 1517
Joined: Mon Oct 10, 2005 8:25 pm
Location: Portland, Oregon/ Boise, Idaho
Contact:

Post by livestrong14 »

Working on a few new parts right now. Battery hold down, pitch damper, and rear "spider brace" all being made. Will keep you all updated!
Last edited by livestrong14 on Tue Apr 29, 2008 11:39 pm, edited 1 time in total.
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
livestrong14
Fourth Gear
Posts: 1517
Joined: Mon Oct 10, 2005 8:25 pm
Location: Portland, Oregon/ Boise, Idaho
Contact:

Post by livestrong14 »

Image
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
livestrong14
Fourth Gear
Posts: 1517
Joined: Mon Oct 10, 2005 8:25 pm
Location: Portland, Oregon/ Boise, Idaho
Contact:

Post by livestrong14 »

A few new updates :)

New exhaust, finally a full stainless turboback!!

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CUSCO Adjustable rear strut tower bar

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New B&M short throw shifter with Greddy counterweight knob, I love it, one of my favorite mods to date :)

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And a few under car shots of the new swaybars, endlinks, tires etc. Still have a bunch more to install and a few more things to buy

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Updated engine bay shot, need to clean it someday!

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That's all for now!
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
livestrong14
Fourth Gear
Posts: 1517
Joined: Mon Oct 10, 2005 8:25 pm
Location: Portland, Oregon/ Boise, Idaho
Contact:

Post by livestrong14 »

Image
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
livestrong14
Fourth Gear
Posts: 1517
Joined: Mon Oct 10, 2005 8:25 pm
Location: Portland, Oregon/ Boise, Idaho
Contact:

Post by livestrong14 »

May 18th Auto-X

Image
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
New92
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Posts: 573
Joined: Wed Mar 01, 2006 5:41 pm
Location: Georgia

Post by New92 »

LOVE your FM setup, very clean looking.
1992 SS 5MT
She's growing faster in her old age!
94SS_Canada
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Post by 94SS_Canada »

Um Wow, Nice

226, imppresive

The Car still ways 3000 pounds+

Still quick and fun

If you get a chance hit me up with a pm where your getting these suspension bits from, itd be appreciated.
FastRust
SILINC3R
quasi-mod-o
quasi-mod-o
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Joined: Wed May 30, 2007 6:11 am
Location: Charlotte, NC

Post by SILINC3R »

have to say very nice. am working for the suspension parts this summer.
Tony
90 LS Spec rio red sold
91 SS rio red R.I.P
90 Mazda Miata
2005 GT SWP
92ss satinsvoice wrote:LOL! that block was like F*** THIS! IM OUT!
mike-tracy wrote:Word. I'd love to get my hands on one of those trannies, but I just can't stomach the cost
Dantes Inferno
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Post by Dantes Inferno »

Hey man, nice build so far.

Where did u get the rear strut brace from, and did you need to modify it?
livestrong14
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Post by livestrong14 »

Thanks man, it is a cusco rear strut bar, made to fit only the BC sedans. I didn't have to modify it at all, bolted right in without any cutting.
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
livestrong14
Fourth Gear
Posts: 1517
Joined: Mon Oct 10, 2005 8:25 pm
Location: Portland, Oregon/ Boise, Idaho
Contact:

Post by livestrong14 »

Updates!!!


Image


Engine/Performance:

EJ257 block
New STi pistons/rods
Auto to manual swap with GT Spec B 4:44 Transmission
v3 STi 4:44 LSD rear diff
Excedy clutch
ACL race bearings
WRX heads
STi Cams
WRX intake manifold
Ported and coated ex manifolds
Gates Racing timing belt
Custom FMIC
FP Red turbo
Modded WRX injectors
Walbro 255
Perrin 3" Inlet
Cobb SRI
GPmoto 3" Downpipe into custom 3" catback
TurboXS MBC
TurboXS RFL BOV
TGV deletes

Suspension/Brakes:

TEIN HA coilovers
Whiteline 22mm front swaybar
Whiteline 24mm adj. rear swaybar
Whiteline Endlinks F&R
RalliTEK swaybar bushings
Whiteline subframe lock bolts
Whiteline steering rack bushings
PERRIN P.S.R.S
PERRIN shifter bushings
AP Racing Stainless lines F&R
WRX calipers
WRX ABS conversion
WRX master cylinder
WRX steering rack
Brembo rotors
Cusco rear STB
FHI carbon fiber front STB

Interior:

WRX dash
Autometer gauge pod
Prosport 52mm boost gauge
AEM Uego wideband
WRX center console
JDM GT Spec. B steering wheel
Greddy counterweight shift knob
B&M short throw
93 Legacy Turbo black interior
01 RS seats F&R

Exterior:

Prodrive P7's powdercoated dark bronze metallic
Yoko AVS ES 100's
JDM headlights
JDM marker lights
Jaymzz grill
Body colored trim
De-chromed

Tinted, amberless rear tails
and a couple other things


[FONT="Impact"]Updates:[/FONT][/CENTER]

Well guys, It was a long summer. I have been stocking up on parts for over a year to finally bring the car to where it is now. It was a lot of hard work, and a big project for us to undertake but we did it. It made the trip from Portland to Boise without any troubles :banana: I must say that even with our time crunch, we couldn't have asked for any better of a result.

[CENTER][FONT="Impact"]The Teardown[/FONT]
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[FONT="Impact"]The Rebuild:[/FONT]


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91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
livestrong14
Fourth Gear
Posts: 1517
Joined: Mon Oct 10, 2005 8:25 pm
Location: Portland, Oregon/ Boise, Idaho
Contact:

Post by livestrong14 »

Image
Image
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
94SS_Canada
Third Gear
Posts: 851
Joined: Mon May 12, 2008 4:19 am

Post by 94SS_Canada »

I want that, now
FastRust
livestrong14
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Location: Portland, Oregon/ Boise, Idaho
Contact:

Post by livestrong14 »

Took some pics today at the shop! Sorry it's been awhile between updates


Interior done
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06 WRX rear badge
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New lugs and front badge/black FMIC
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Close up of JDM Legacy lightning bolt badge
Image
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
smh0101
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Posts: 3056
Joined: Wed Jan 18, 2006 7:56 am
Location: Orlando, FL

Post by smh0101 »

Awesome Devan... how did the door cards work out??
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
livestrong14
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Post by livestrong14 »

Great! Just had to modify a bit on the back of the door panel. Had to remove a bit of the cardboard from the back side where it meets the dash.
91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
worunner
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Post by worunner »

your car looks fantastic.
how was putting the new dash? did everything plug up, or did you have to modify harnesses?
scootledoo
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Location: kettle falls,Wa

Post by scootledoo »

amazing build and job dude, i envy your car lol
-Scotty
91 Legacy turbo SS
de-snorked,exedy clutch, act flywheel.
livestrong14
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Post by livestrong14 »

Thanks man!

Here's a few new pictures from WCSS11

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91 SS -Carbon Bronze Pearl
EJ257/EJ205 Hybrid
Built by NWSS www.simplysubie.com

93 Ford Ranger-DD
91 Rio Red SS- RallyX Project
93 AWD Sedan- FOR SALE!

Sponsors: NWSS, Forced Performance, Surgeline, RalliTEK
kimokalihi
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Posts: 8360
Joined: Mon Nov 06, 2006 3:41 am
Location: Tenino, WA

Post by kimokalihi »

wow that paintjob looks amazing!
98 Metro Hatch Daily Driver :)
91 SS EJ20G Engine/Tranny/Diff Swap Build Thread Here
"Your testes are close to your bottom but you still play with them all the time." Jeremy Clarkson
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