New clutch time

Flywheel, Clutch, Transmission, Axles, etc...

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BSOD2600
Fourth Gear
Posts: 1636
Joined: Tue Sep 12, 2006 6:49 am
Location: Seattle, WA

New clutch time

Post by BSOD2600 »

The other weekend, I downshifted from 3rd to 2nd going around a street corner. After releasing the clutch and applying the gas, the rpms went up a lot but my speed didn't increase. I did a double-take to make sure I was in gear and I was. Released and engaged the clutch again and I was off. A block later I smelled the lovely smell of my clutch burning.

Few days later, onramp to the highway, floor it in 3rd (or was it 4th?), rpms go up faster than they should, smell of burned clutch, and I feel some jerking. Great, clutch is going out.

I really don't want to dump another $1K on the clutch job. Thinking about going with the EXEDY OEM Replacement Clutch Kit (Part Number: KSB01) and resurface the stock flywheel. Thinking about pulling the transmission instead of engine too. Need to get/rent a transmission brace/jack.

As I've never done a clutch replacement, any suggestions/tips?

'11 WRX Limited
'94 SS | 3" TBE, 07 TMIC, TD05H-16G, Revtronix Stage 2, Walbro -- Sold
'94 TW | R.I.P.
93forestpearl
Fifth Gear
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Location: Twin Cities, MN

Re: New clutch time

Post by 93forestpearl »

What about a stage 1 Exedy? Your clutch might not be toast, but with a 16G you were probably flirting with it's threshold.

I recommend something with a little more holding power over stock.





Personally, I like to pull the engine when replacing a clutch without a lift. I hate taking the transmission in and out with the car on stands.
→Dan

piddster34 at h0tma1l d0t c0m
BSOD2600
Fourth Gear
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Joined: Tue Sep 12, 2006 6:49 am
Location: Seattle, WA

Re: New clutch time

Post by BSOD2600 »

Yea, I thought about the stage 1, which is another ~$200 over the OEM. I'm also somewhat leery about it 'cause I don't want to kill this transmission by using the stage 1... heh although it would give me a good reason to swap in the 4.11 5MT sitting in my garage.

Unlike many of ya, the SS is my daily driver, so that limits me on what I can/can't do

'11 WRX Limited
'94 SS | 3" TBE, 07 TMIC, TD05H-16G, Revtronix Stage 2, Walbro -- Sold
'94 TW | R.I.P.
ericem
Fifth Gear
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Location: Toronto,ON Canada

Re: New clutch time

Post by ericem »

I did a clutch job on a wrx by just pulling the engine forward. Honestly seems easier to remove the motor then the tranny.
1993 Subaru Legacy L AWD Wagon R.I.P
1994 Subaru Legacy SS R.I.P :(
2004 Nissan Titan LE 4X4
2007 Subaru Legacy GT :)
kimokalihi
Fifth Gear
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Location: Tenino, WA

Re: New clutch time

Post by kimokalihi »

It is easier. Removing the trans is a bitch. You can probably get away with just removing the fans from the radiator, unbolting the engine from the tranny and the mounts and disconnecting any wires or hoses holding the engine in place and slide it forward.

Assuming you have an engine hoist.
98 Metro Hatch Daily Driver :)
91 SS EJ20G Engine/Tranny/Diff Swap Build Thread Here
"Your testes are close to your bottom but you still play with them all the time." Jeremy Clarkson
cj91legss
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Re: New clutch time

Post by cj91legss »

yeah definately easier to remove/pull engine forward.
91 L-TW Wagon with a full Swap -RIP
92 SS Prefaced, GD dash swapped, 22T/205 Hybrid 20 psi - BEAST!
93 SS Bone Stock Gone!
94 TW Bone Stock Gone!
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Florin1
Fourth Gear
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Joined: Thu Dec 24, 2009 1:24 am
Location: Lynnwood, Wa.

Re: New clutch time

Post by Florin1 »

That seems to be what everybody says. For some reason, i still ended up pulling my trans. I went with part number ksb03 on amazon. Its the wrx clutch. 228mm over 225mm or something like that. It ran me like $160 bucks.
Definitely remember about the clutch pin fork. Mine was so jammed i couldn't pull the allen hex bolt thing with a breaker bar and pb blaster. What ended up working was a torch to the trans housing to get it to expand a little. Also, don't connect the t.o. bearing till the trans is bolted back to the motor. Just push on the fork till you hear it click. PM me if you got questions, i think i remember you were in Lynnwood too no?
1994 Legacy Sport Sedan.
1991 Legacy Sport Sedan.
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