EJ20T Swap

Heads, valves, pistons, rods, crankshaft, etc...

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LegacyT
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Post by LegacyT »

heh, crazy how we finished at the same time, you missed the EA82 and EA82T's, they were closed deck as well haha. :wink:

Mark,
1991 Turbo Sedan, Aspen White 5MT, Sold RIP
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Post by snowjob »

So Am I correct in thinking that if this is a legacy RS then it will have a hydraulic clutch like our cars do, or a cable one?? aslo will the gearbox be the same as ours?
I know many of you guys are probably saying, wow this guy knows very little about this engine/tranny combo considering he's just bought it, but hey, the price was right, and I need to learn fast :D

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Post by vrg3 »

Yep, it'll have a hydraulic clutch and the transmission will be similar to if not the same as the USDM Legacy Turbo's.

If it came with the clutch hydraulics you may not be able to use the master cylinder and/or hoses, since they're for an RHD car.
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LegacyT
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Post by LegacyT »

Yup identical gearbag as north american turbos.

Mark,
1991 Turbo Sedan, Aspen White 5MT, Sold RIP
1994 Turbo Sedan, Crimson Pearl 5MT, from British Columbia-no rust!
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Post by snowjob »

I've already thought about the RHD thing, and I think I can easilly get some hydralic hoses made for this application to fit. The engine has 30-40000kms on it, should I change the clutch now while it's out of the engine, or wait?,, anything I should do to the gearbox before I intstall it??
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Post by vrg3 »

Yeah, the hoses aren't a big deal. The stock hoses both have 10mm banjos on each end. Pretty standard really. I don't know what the deal is with RHD cars and clutch dampers; it's possible they don't have them. I don't know.

How did it come to be that such an engine only has 30-40 thousand kilometers on it? That seems insanely low. I'd say that's low enough to be suspect... I'd change the clutch now since it's easy to do it now. Put in a lightened flywheel while you're at it. :)
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Post by Matt Monson »

LegacyT wrote:Nice find, It's an 89-93 legacy RS engine too :twisted: Fully closed deck shortblock, the best you can get. Its gonna come with an RHB5 VF 12 turbo

Mark,
A couple of corrections:
It is an '89-91. You can tell by the silver AWIC. After that, they were black.
Also, it will not have a VF-12 because it is definitely not an RS-RA (which had a gold AWIC and rocker covers).

If it was from an auto, it would have a vf-10, just like our USDM Legacy autos, and would make the 200chp someone else mentioned.

But this is a 5spd, and as such will come with the bigger VF-8 and will be making 220hp stock. The difference, between the VF-8 and the VF-10, is that the VF-8 uses the P18 exhaust housing like the one found on VF-24's from v4 STi. The VF-10's (and VF-11's) use a smaller P15 exhaust housing, with the difference between the 10's and 11's being the number of blades on the exhaust fan (9 for the 10 and 10 for the 11). And one last thing, the VF-12 uses the P20 exhaust housing, like the one found on the monster VF-22. All four of these turbos (the 8,10,11,&12) use the BHB5 compressor housing on the inlet side....
1974 Porsche 914 Cam Am Limted Edition AKA the Bumble Bee
1973 Porsche 914 2.0 l -Suby swap pending
1968 Porsche 911t survivor 47k original miles
2000 2.5RS daily driver.
1999 2.5RS w/ 50+ extra whp
Suby Hai!
LegacyT
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Post by LegacyT »

legacy rs's didn't make 220 hp stock. Who cares if its 89-91 or 89-93 because of the intercooler, the engine package is the same thats what I was trying to get at.

Mark
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Post by Matt Monson »

1974 Porsche 914 Cam Am Limted Edition AKA the Bumble Bee
1973 Porsche 914 2.0 l -Suby swap pending
1968 Porsche 911t survivor 47k original miles
2000 2.5RS daily driver.
1999 2.5RS w/ 50+ extra whp
Suby Hai!
LegacyT
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Post by LegacyT »

I have a jdm 1990 legacy RS handling sedan brochure in front of me. Stock rs hp is 220 ps or metric hp, thats about 216 normal hp. just tryin to be as specific as you with the intercoolers. 8)

Mark,
1991 Turbo Sedan, Aspen White 5MT, Sold RIP
1994 Turbo Sedan, Crimson Pearl 5MT, from British Columbia-no rust!
snowjob
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Engine Prep

Post by snowjob »

Ok So the Turbo is a Vf-8, Matt you said it's bigger than a VF-10, meaning it will create a larger amount of Boost, or it will spool up quicker... What turbo is in our USDM legacy's?? VF-10?

Also, what should I do to the engine before install, I'm planning on replacing the timing belt, plugs, hoses...anything I'm missing that is vitel?? Also what engine should I order parts from an EJ20T,(IE. When ordering parts for this engine, will a modern WRX ej20t engine parts fit for my application??)
Thanks
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LegacyT
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Post by LegacyT »

theres contant controversy. the most accepted is that 5mt turbo's got the vf 11 and autos the vf 10, but I can't be a 100 % sure of that.

Mark,
1991 Turbo Sedan, Aspen White 5MT, Sold RIP
1994 Turbo Sedan, Crimson Pearl 5MT, from British Columbia-no rust!
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Post by Matt Monson »

I haven't gotten around to cross referencing those old EJ20G parts yet, but I plan on pulling the part numbers right off the belts on mine and finding a match that way. My hoses are all in very good shape, and I don't plan on replacing those. Unfortunately, the power steering reservoir on mine got clipped short, but I can just us the one off my NA Legacy, as they are identical. As for plugs, just use the same NGK's you use on your turbo Legacy.

The USDM auto turbos got the VF-10, just like the JDM autos. The manual turbos got the VF-11 in the states. Spool up on the VF-8 should be about the same as you get now, but you will get more CFM's out of it, and the ability to make more power at the same psi setting. With the stock injectors on that engine, you should be able to run 14-15psi safely along with the AWIC. This is totally a guess, without doing any math, but I figure about 250-260 chp with just a boost controller.

Also, something to think about is that fact that your new ECU has a speed limiter set at 112mph. You might want to get rid of that if you plan on racing or anything like that...
1974 Porsche 914 Cam Am Limted Edition AKA the Bumble Bee
1973 Porsche 914 2.0 l -Suby swap pending
1968 Porsche 911t survivor 47k original miles
2000 2.5RS daily driver.
1999 2.5RS w/ 50+ extra whp
Suby Hai!
evolutionmovement
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Post by evolutionmovement »

I'd replace the rear main oil seal as its a pain to do once its in. Maybe the cam seals while you're at it.

Steve
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snowjob
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engine weight

Post by snowjob »

That sounds like a good idea, Will the seals from a newer ej20t fit?? Should I be getting a clutch for a newer sube too??
Also, what is the wieght of this engine/tranny. I've got 4 of my buddies giving me a hand unloading it off a transport on Friday. Will 5 of us be able to handle it??
thanks
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Post by THAWA »

according to the pdf the engine wieghs 147 kgs or about 324lbs I dunno for the tranny though.
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LegacyT
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Post by LegacyT »

a 5mt tranny can be picked up by yourself, with effort. I'm guessing 150 lbs.

Mark,
1991 Turbo Sedan, Aspen White 5MT, Sold RIP
1994 Turbo Sedan, Crimson Pearl 5MT, from British Columbia-no rust!
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Post by evolutionmovement »

Yeah, you should have no trouble handling it - two less-than-buff guys hauled a well dressed engine from my car to my kitchen. We weren't able to clear the stairs, but walking it wasn't too bad.

Steve
Midnight in a Perfect World on Amazon or order anywhere. The first book in a quartet chronicling the rise of a man from angry criminal to philanthropist. Midnight... is a distopic noirish novel featuring 'Duchess', a modified 1990 Subaru Legacy wagon.
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It's Arrived

Post by snowjob »

Well my ej20t finally arrived, and it looks soo clean, I'm very happy with it. so i've pulled some numbers off the turbo and the engine and was wondering if I could get some help understanding it.
Engine staped on the engine: ej20
numbers scribed on the block: 97bb 23232 on the other half of the block is bc97

The Turbo numbers are H5 916 b52x 20-r
I have no idea what these mean.. any ideas??
Thanks
Snowjob
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Post by Matt Monson »

those are the numbers cast on the exhaust turbine. What are the numbers on the plate on the silver compressor side?
1974 Porsche 914 Cam Am Limted Edition AKA the Bumble Bee
1973 Porsche 914 2.0 l -Suby swap pending
1968 Porsche 911t survivor 47k original miles
2000 2.5RS daily driver.
1999 2.5RS w/ 50+ extra whp
Suby Hai!
snowjob
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vf8

Post by snowjob »

Well I'm here to put all the arguments to rest. The 89-91 ej20t with silver intercooler has a VF8 Turbo on it. I'm sure this will reduce the sleepless nights for most of you, as it did mine :twisted:
all I need to do is drop it in and i'm off....sounds simple enough.....yeah right...I'll keep you posted.
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Post by Matt Monson »

You scored. That VF-8 can blow quite a few more CFM's than the VF-10's. When you decide to turn up the boost, you should be able to go to 260-275Chp before you need a bigger turbo!
1974 Porsche 914 Cam Am Limted Edition AKA the Bumble Bee
1973 Porsche 914 2.0 l -Suby swap pending
1968 Porsche 911t survivor 47k original miles
2000 2.5RS daily driver.
1999 2.5RS w/ 50+ extra whp
Suby Hai!
snowjob
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Post by snowjob »

It's Alive ahaahahhahahahha It's alive.......

It came to life after I realize I had the firing order wrong on the engine. ran for a 15 seconds, but I don't have the rad hooked up so I didn't want to overhead anything. The only concern at thsi point is that the starter does not disengage and when I let the clutch out(keep in mind it's not been bled yet) thier was a destinctive bang bang bang. from the tranny. Not sure, any sugestions???
I'm happy otherwise :), until I find
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Post by Matt Monson »

congrats. I think I am finally gonna get off my arse this afternoon and get my wiring sorted out.

don't know what to say about the tranny issue...
1974 Porsche 914 Cam Am Limted Edition AKA the Bumble Bee
1973 Porsche 914 2.0 l -Suby swap pending
1968 Porsche 911t survivor 47k original miles
2000 2.5RS daily driver.
1999 2.5RS w/ 50+ extra whp
Suby Hai!
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