Homemade Dual Stage Boost Controller... w/Flip-Switch

That spinning thing that makes all of the cool noises. OE and Aftermarket.

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smh0101
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Joined: Wed Jan 18, 2006 7:56 am
Location: Orlando, FL

Homemade Dual Stage Boost Controller... w/Flip-Switch

Post by smh0101 »

So, after installing my IC, vf10 and 440cc injectors I found myself driving around town... a little fast... and maybe... always in boost lol... at about 15lbs, that, uh... DRINKS gas.

So I wanted to create somthign that would let me switch between Low Boost and High Boost whenever I wanted. Someone posted about doing something with a MBC and Wastegate Boost... But honestly, wastegate was lower than what I wanted for my Low Boost setting, I wanted to be able to switch between my MBC and the Stock Boost Controller.

So here is a diagram of what I created.

Image

The Solenoids are from a 1st Gen Legacy. You can get them from a JY, it takes on 12mm bolt to get them off, they are mounted right below the passenger side intake runner and hookup to the Charcoal Canister... I believe they are called Canister Purge Solenoids.

I had created the Diagram awhile ago, then i built it 3 days ago and have been using it around town...

ITS AMAZING!! I love it... getting about 23 mpg on Low Boost. And killing Hondas on High!

So the Low Boost Setting I'm running 8.7psi
And on the High Boost Setting it runs at 16psi

The only warning for anyone wanting to do this... If you accidently leave the switch in the middle, off position... You will have NO boost controller connected to the Wastegate.

So make sure that you dont do that and your good!

What I'm going to do is put two lights on the dash above the center vents, one Yellow/Orange for Low Boost and one Green for High Boost. That way you know if it isnt sending proper signal to the Solenoids.
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
SubaruNation
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Post by SubaruNation »

ok now post pics :D
Zach - Legacy Frankenstin
93forestpearl wrote:Keep up the good work. You'll never know what you are capable of unless you push yourself.
555BCTurbo
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Location: Oregon

Post by 555BCTurbo »

The 440s will also contribute to the drinking gas problem...without any sort of off-boost fuel trimming (i.e. PP6 or similar)
Nick

1987 Audi 4000CS quattro...soon to be 20VT
1994 Dodge Ram 2500 4x4 CTD, #11 plate, 30 psi, Scotty II intake, 4" exhaust
smh0101
Fifth Gear
Posts: 3056
Joined: Wed Jan 18, 2006 7:56 am
Location: Orlando, FL

Post by smh0101 »

I was under the impression that once the ECU adjusted to them... after 1 or 2 tanks, it would only run rich under full boost above the point where the MAF freaks out (14lbs on the vf11, so probably a bit less than that on the vf10)

god I need a wideband and EM. lol
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
555BCTurbo
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Posts: 3335
Joined: Wed Feb 16, 2005 9:40 pm
Location: Oregon

Post by 555BCTurbo »

Yeah...while in theory that may be true...I ran 440s on stock ECU for a while...and my mileage was crap...and it won't give you anymore boosting capacity, as once the MAF is done, it's done
Nick

1987 Audi 4000CS quattro...soon to be 20VT
1994 Dodge Ram 2500 4x4 CTD, #11 plate, 30 psi, Scotty II intake, 4" exhaust
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