An issue I've been worrying a lot about recently is some rocker panel damage to my 93 SS. The panels were damaged some when I got the car, and a floor jack hasn't been kind to them either. I know on a unibody car that these are load bearing surfaces, and I was wondering if the damage can adversely affect my car's handling/structural rigidity. What's my best option for repairing/replacing these panels? Or is this something I shouldn't worry about so much?
Passenger side:
Driver side:
1994 Legacy TW
1991 Legacy SS
1990 VW Vanagon Westfalia
I wouldn't worry too much about it. I've owned, worked on, and driven tons of different cars with that same bent seam and it doesn't affect anything. That said, it won't hurt anything to try straightening those seams out a bit, but I wouldn't go any farther than that.
http://www.slodriveracing.com
-92 SS 5MT- EJ20H swap, Haltech standalone ECU, TD04, FXT TMIC, 3" exhaust, STi/AGX struts, JDM 5-speed, 4.111 LSD rear, Blitz EBC, etc.
-'93 L Wagon - Pink Roll Cage - "Dirty Leg"
-And more!
So should I be looking into some 94 GT wagon side skirts to uh... mask this issue? It's one of those things that I'm sure nobody even notices but myself... and so long as it doesn't hurt driveability or safety, it'd be nice to just cover em up so I don't have to see them every day. How hard are those to come by? I know the 1st gen GT wagons are few and far between...
1994 Legacy TW
1991 Legacy SS
1990 VW Vanagon Westfalia
I do body work for a living and I agree that you don't need to be worried, and that straightening out the pinch weld couldn't hurt but don't get too involved beyond that.
And from now on when you jack it (if you use the rockers) use a 4x4 about 12" long on the jack, butt that up against the pinch weld and jack it up. That will spread the load out on the rocker instead of the weld...
Or lift if from the "factory authorized jack points" and save yourself the stress.
'90 Bermuda Blue L Wagon (Wife's),
Auto, AWD, Now with 275K + miles!
Even with the factory jack points (asuming you mean the 4 corners of the rocker panels), I still have to use a 6" piece of 2x4 to avoid screwing up my Touring Wagon's rockers. Our FWD sedan doesn't have the problem at all, but that's also 400lbs lighter.
93 Touring Wagon (EJ20G 5spd Swap) -- Finally back and running strong as ever!
05 Outback 2.5XT 5spd -- Now the wife can have her SUV and get in on the turbo Legacy goodness at the same time.
You probably have a jack with a slightly better reach than my $14.99 Advance Auto Parts POS (included 2 stands and a uselessly brittle case) I stick the stands under the diff/xmembers.
93 Touring Wagon (EJ20G 5spd Swap) -- Finally back and running strong as ever!
05 Outback 2.5XT 5spd -- Now the wife can have her SUV and get in on the turbo Legacy goodness at the same time.