fuel pump & voltage troubleshooting
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fuel pump & voltage troubleshooting
i got everything together after the car is sitting for a while , I ve read the legacy fuel pumps "give-up" after sitting for extending periods for what ever reason , i pulled the rear seat and tested the voltage on the conector from the loom under the seat and on the pump and there are like 5 pins in a 6 pin connector or somthing - i turn the key to "ON" and no-sound , voltage is to the pin on the pump @ 2.63v , 7.01v .30 v.10 v and 0.01 v - all equal to approx 10 volts is this accurate to say with the key on the pump is dead ?
Last edited by N1446 on Sat Aug 08, 2009 8:45 pm, edited 3 times in total.
N1446 Brutus
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
here s an idea
u stand on the front bumper and dump fuel in the motor while i play with the gas
u stand on the front bumper and dump fuel in the motor while i play with the gas
N1446 Brutus
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
seriously though is the pump toast or is it salvage-able ?
with power to the pump no noise - no click - not anything- no start
with power to the pump no noise - no click - not anything- no start
N1446 Brutus
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
i m convinced it doesn t get charge at all
i sit in the car with all windows and doors shut and i fold the rear seat down and remove the pump cover then switch the key to "ON" .. but
silence .. , the car will crank forever when i turn past "ON" w\c no fuel
no click or humm or anything , just quiet at the tank and i ve verified there is power to the connector on the pump
i will test direct 12v to be sure
i sit in the car with all windows and doors shut and i fold the rear seat down and remove the pump cover then switch the key to "ON" .. but
silence .. , the car will crank forever when i turn past "ON" w\c no fuel
no click or humm or anything , just quiet at the tank and i ve verified there is power to the connector on the pump
i will test direct 12v to be sure
N1446 Brutus
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
Test the voltage at the pump with the engine cranking. key in the "START" position. Make sure you have the correct leads/pins.
If you have no voltage, figure out why you don't have voltage, rather than trying to yank the pump out. The pump isn't going to go bad if it sits for an extending period of time.
If you have no voltage, figure out why you don't have voltage, rather than trying to yank the pump out. The pump isn't going to go bad if it sits for an extending period of time.
Josh
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
ok the pump runs off direct 12v
when everything is connected in the car it will not turn on in the ON position even though there is voltage present - approximately 10v
the car is meant to presurize the line when its in "ON" correct ?
-
is there a relay or fuse that is connected to the ignition that maybe be the cause ? : i m sure the grounds are correct as they have not changed and there IS voltage to the pump whne turned "ON"
when everything is connected in the car it will not turn on in the ON position even though there is voltage present - approximately 10v
the car is meant to presurize the line when its in "ON" correct ?
-
is there a relay or fuse that is connected to the ignition that maybe be the cause ? : i m sure the grounds are correct as they have not changed and there IS voltage to the pump whne turned "ON"
N1446 Brutus
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
is it up under the steering column area ? the Haynes FSM i have has next to nothing in it for Fuel system troubleshooting Pic ?
N1446 Brutus
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
Test the pump voltage with the key in the "START" position ONLY! If you have not done that, do that first before messing with the relay. It very well may be the relay, but I'd highly suggest checking voltage with the key in the "START" position and engine cranking.N1446 wrote:ok the pump runs off direct 12v
when everything is connected in the car it will not turn on in the ON position even though there is voltage present - approximately 10v
the car is meant to presurize the line when its in "ON" correct ?
-
is there a relay or fuse that is connected to the ignition that maybe be the cause ? : i m sure the grounds are correct as they have not changed and there IS voltage to the pump whne turned "ON"
Josh
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
Very true. Connect the green connectors, and the relays will cycle.log1call wrote:The relay can be powered from the test connector under the dash for testing purposes.
That checks the relay, the wiring and the power supply to the relay all at the same time.
Josh
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
Ok Great - today i picked up another relay from the 93 LS i sent to the boneyard a while back
- I also found your post Josh on switching the fuel sender for one thats larger - i take it the location for the pump ground you chose works fine - the pics are right on , i m getting after it later today
appreciate it
- I also found your post Josh on switching the fuel sender for one thats larger - i take it the location for the pump ground you chose works fine - the pics are right on , i m getting after it later today
appreciate it
Last edited by N1446 on Sat Aug 08, 2009 8:44 pm, edited 1 time in total.
N1446 Brutus
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
Which post did you find. I ended up putting the ground back to the original wiring, but just bypassed the stock connector.
I ended up going back and checked the resistance to the battery from the stock ground wire vs. the chassis ground. The chassis ground had more resistance, so I put it back to the stock ground wire.
I ended up going back and checked the resistance to the battery from the stock ground wire vs. the chassis ground. The chassis ground had more resistance, so I put it back to the stock ground wire.
Josh
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
i found the picture where you moved the ground up high on the seat back
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As it turns out the relay is not the issue , the R22 connection is the RFO
i picked one from a RHD postal wagon and spliced it in place of the original
-
when the key turns to on it gurgles for two seconds
when the key is in 3/4 start the pump runs fully until i hit the ignitor
-
here are the nastty pics of the crud and burning of the crappy connector
and of course of the new one for comparrison
-
FYI
the total number of subarus in the local boneyard is now four , including the 93LS i donated in April - and the one i pulled the EJ25 from - I find it amusing that the yard is filled with GM
Thankx again for the replies
-
As it turns out the relay is not the issue , the R22 connection is the RFO
i picked one from a RHD postal wagon and spliced it in place of the original
-
when the key turns to on it gurgles for two seconds
when the key is in 3/4 start the pump runs fully until i hit the ignitor
-
here are the nastty pics of the crud and burning of the crappy connector
and of course of the new one for comparrison
-
FYI
the total number of subarus in the local boneyard is now four , including the 93LS i donated in April - and the one i pulled the EJ25 from - I find it amusing that the yard is filled with GM
Thankx again for the replies
N1446 Brutus
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
91 Legacy SS 5mt 2.5GT Swap
Legacy GT Suspension, 16" Fozzy Wheels, 2.5RS OBX EL Headers, Gutted Mid-Pipe, Subaru Catback c/w AWD BABY !
That's a much nicer looking connector!
Josh
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm
surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT
If you need to get a hold of me please email me rather then pm